Case Study Spring Viscous Dampers for Industrial Tumble Dryer – FESCH.TV

Case Study Spring Viscous Dampers for Industrial Tumble Dryer & FESCH.TV:

Case Study: Implementing an Innovative Anti-Vibration Solution to Mitigate Structural Damage at an Indian Export-Oriented Apparel Unit (Spring Viscous Dampers for Industrial Tumble Dryer )

A prestigious fashion company specialising in the manufacturing and international distribution of high-end clothing encountered a critical challenge concerning their machinery’s operation. The severe vibration caused by an industrial tumble dryer, which is a crucial element of their production process, was resulting in significant structural damage. In 2024, our team was asked by them to find a solution to reduce this risk and ensure uninterrupted operations.

The Problem: Excessive Vibration and Structural Damage /Cracks in the building

After inspecting the site, it became clear that the dryer machine at the manufacturing unit was causing vibration transfer even at a low RPM of 250. This was causing significant damage to the building structure. The persistent oscillation has resulted in the formation of fissures in the structure, presenting a grave hazard to the safety and stability of the building. This alarming situation necessitated prompt action and a thorough resolution to mitigate more harm and guarantee the safety of the operations.

The Solution: Spring Viscous Dampers

Upon receiving technical feedback from the buyer, the design and production team at Dynemech engineered specialised vibration dampers to efficiently absorb and disperse high levels of vibrations by absorbing and dispersing kinetic energy, hence preventing the transmission of these vibrations to the surrounding.

Implementation Process: Precision Installation and Collaborative Efforts

Dynemech’s proficiency in vibration control allowed them to design customized spring viscous dampers specific to the installation needs of the dryer & the buyer.

Dynemech’s Service Engineer supplied and installed the mounts, ensuring seamless operational integration with the machine, minimal downtime, and optimal performance.

The Outcome: Remarkable Vibration Reduction

Upon installation, the end-user promptly observed a significant decrease in vibration levels, with virtually no detectable vibration transmitted to the structure. This exceptional result not only resolved the problem of structural harm but also greatly enhanced the overall operating effectiveness and safety of the manufacturing unit.

Figure 3: Tumble Dryer Installed on Dynemech Spring Viscous Damper to mitigate Building Damage
Customer Feedback: Immense Satisfaction
The purchaser expressed great contentment with the solution, affirming that the implementation of the spring viscous dampers had effectively achieved their objective of reducing the severe vibrations. The company’s worries were successfully mitigated, allowing them to concentrate on their primary business without the imminent risk of vibration transmission & structural damage.

Conclusion: The effective implementation of the spring viscous damper solution emphasises the significance of proactively dealing with vibration control measures in industrial environments. Through the utilisation of Dynemech’s expertise, experience and latest anti-vibration technology, businesses may successfully reduce structural damage, enhance operational efficiency, and ensure a safe working environment. The experience of the Fashion Apparel Manufacturing Unit demonstrates the effectiveness of proactive problem-solving and the importance of collaborative partnerships in resolving even the most difficult vibration-related problems. As companies globally strive to expand operational efficiency, the need for vibration control technologies will inevitably rise.

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Contact:

Dynеmеch Systеms Pvt Ltd.

Mob: +91-9810760131 ; +91-9911145131

Email: salеs@dynеmеch.com

www.vibrationmountsindia.com | www.vibrationdampingpads.com